FRESH

Biopack wins 3rd place in the Cultivate.CAFLS competition

Sneh Bangar and Cayden Gates
Sneh Bangar and Cayden Gates

Clemson students Sneh Bangar and Cayden Gates introduced their project, BioPack, at the College of Agriculture, Forestry and Life sciences annual Cultivate.CAFLS competition this year. Their project was awarded third place with a monetary prize of $500 to further their research and development. These students are working towards changing the future of sustainable packaging.

Biopack was inspired by the goal of turning today’s challenges into tomorrow’s solutions. It is a starch-based film to reimagine food packaging across the commercial landscape. Rather than being designed for standard recycling, Biopack was designed with the goal of biodegradability. So often our waste finds its final stage of life in the environment, so the goal of Biopack was to counteract the problem of harmful waste in the environment and turn it into biodegradable materials.

The two explain, “The food packaging industry is a major contributor to plastic waste because most food packaging is for single-use purposes. Our goal was to find a sustainable alternative to plastic-based food packaging which led us to develop starch-based films.” Starch based films are not designed to be recycled in the traditional fashion that we are used to, and if they are recycled, the options are limited on how to recycle it. If bioplastic contaminates recycled polyethylene terephthalate, the most common plastic, or other chemical components, the entirety of the products could no longer be recycled. Consumers can sort their recycling and dispose of bioplastics in designated areas of recycling centers or find a bioplastic-specific recycling program near them. The team hopes to reinforce the starch film using Kudzu, an invasive weed that has caused sufficient economic losses for the southeast, to act as a sustainable and biodegradable alternative to single-use plastic. This will create a water soluble material that can naturally biodegrade in the environment. They shared a common goal of developing the invasive Kudzu weed into Cellulose Nanocrystals to create something positive for the environment.

Biopack
Biopack

The two major components used are Pearl Millet Starch and Cellulose Nanocrystals, which are both plant-based. Pearl Millet Starch has been underutilized as a natural resource, but Sneh and Cayden put their knowledge together to utilize this material as a packaging alternative that ultimately benefits the environment in the long run. Pearl Millet Starch is primarily used for forage and livestock grazing, but it requires significantly less resources to grow compared to other starch crops, essentially making it a simpler and more efficient way to create their starch-based packaging. As a result of their material usage, Biopack is designed to completely degrade within 3-4 weeks of disposal, as compared to several years for single-use plastic. The best way to dispose of Biopack is by composting. It is designed to degrade into water or slil quickly and provice natural nourishment to the environment. If disposed of into waste bins, the packaging will biodegrade on its own.

Biopack is still in its beginning stages, but Sneh and Cayden plan to push their product to become applicable for commercial use. Developing Biopack for commercial use will reduce plastic waste that is harmful to the Earth, wildlife, and humans. “We hope to produce a film that can coexist with current manufacturing operations. Our focus is to develop active packaging films for wider market acceptability” (Bangar). The future of sustainable packaging lies within the curiosity and creativity of students, and Sneh and Cayden have demonstrated that together, we can strive for a better future with the right ideas.

FRESH Perspectives on Sustainability Event Summary

2022 FRESH Perspectives on Sustainability logo
On March 3, Sonoco FRESH hosted a virtual event, “FRESH Perspectives on Sustainability,” that featured leaders from three global corporations who shared how their companies are addressing sustainability throughout the food value chain. Also included in the event were presentations from Clemson faculty and students and updates on upcoming events, including the FRESH 2022 Food, Packaging & Sustainability Summit.

 

The Shifts Creating Ripples Across Food & Agriculture
Rob Dongoski, Partner, Global Agribusiness Industry Leader, Ernst & Young LLP

Rob Dongoski, Partner, Global Agribusiness Industry Leader, Ernst & Young LLPRob Dongoski provided a look into the trends driving change across the industry, what consumer behaviors are reshaping food and agriculture and what should be considered to position for growth. Rob’s presentation was a precursor to a more in-depth look at the reimagined food system that he will be presenting during the FRESH Summit in September.

 

Developing and Testing Packaging of the Future
Clemson Faculty and Students

Clemson Professor Dr. Greg Batt and Clemson student Eliza BaselDr. Andrew Hurley and his students described the work on a project sponsored by Titan Farms on The Peach Package of the Future. Dr. Greg Batt and one of his students then provided an introduction to Clemson’s ISTA-certified Packaging Dynamics Lab and showed how the lab is leveraged to prepare the next generation of packaging scientists for a rapidly changing distribution environment.


Inspiring Positive Change for People and the Planet

David Allen, Vice President & Chief Sustainability Officer, PepsiCo Foods North America

David Allen, Vice President & Chief Sustainability Officer, PepsiCo Foods North AmericaPepsiCo has recently introduced PEP+ (PEP Positive), a strategic end-to-end transformation to drive sustainable long-term value and competitive advantage. David Allen described how this initiative is changing the way PepsiCo is sourcing ingredients, making and selling products, improving packaging sustainability and inspiring people through its brands.

 


Developing Purpose Driven Leaders of the Future
Clemson Faculty and Students

Clemson Professor Dr. Anastasia Thyroff and Clemson Student Johanna StevensonDr. Anastasia Thyroff and Katie Hildebrand described their innovative approaches to engaging students and industry to explore consumer behaviors and brand responsibility during this snapshot of marketing research and education at Clemson University. Several of their students joined them to describe some of the research being conducted to provide data points on consumer attitudes about sustainability.

 

Hundred X: Digital Technologies & Transformations to Enable Sustainable Goals
Sandeep Dadlani, Chief Digital Officer, Mars, Incorporated

Sandeep Dadlani, Chief Digital Officer, Mars, IncorporatedSandeep Dadlani’s presentation illustrated how the Mars digital transformation to accelerate the Mars Purpose by shaping the world we want tomorrow by empowering associates to create value 100x faster today came to life. He also highlighted how Mars is digitizing its supply chain and how the digital transformation is contributing to the Mars commitment to achieve net zero GHG emissions in its full value chain by 2050.

 

Sonoco FRESH will be hosting the second annual Food, Packaging & Sustainability Summit at Clemson University on Sept. 19 – 21, 2022. Register today at www.SonocoFRESHSummit.com.FRESH Food, Packaging & Sustainability Summit logo

2021 FRESH Summit Summary

FRESH Food, Pacakaging and Sustainability Summit, Clemson University, Feb 24-26, 2021. Safe. Secure. Sustainable.Attendees from industry and academia attended the inaugural 2021 FRESH Food, Packaging & Sustainability Summit hosted by Clemson University in follow up to the 2019 Sustainability and Food Waste Summit sponsored by Sonoco in Hartsville, SC. The 2021 virtual Summit promoted the power of partnerships through illustrating connectivity among stakeholders to drive advances and send united market signals that will advance sustainability goals. The Summit began with a keynote address on the global challenges facing sustainable food systems, and over the next two days presented topics within food value chain verticals with input from stakeholders. Supply chain discussions provided overarching context for the Summit, with sessions progressing to issues specific to packaging that support safe, secure and sustainable solutions. The Summit concluded with two presentations emphasizing the importance of partnerships to drive innovation and a cohesive strategy to realize sustainable solutions.

HIGHLIGHTS FROM THE EVENT

February 24, 2021

World Food Programme
World Food Programme The 2020 Nobel Peace Prize Laureate.The FRESH Summit began with introductions from Jim Clements, President of Clemson University, and Howard Coker, President & CEOof Sonoco, giving attendees an in-depth look at the historic relationship between Clemson and Sonoco and the creation of the Sonoco FRESH initiative. The keynote presentation by David Beasley, Executive Director of the World Food Programme, underscored the importance of private sector engagement to achieve sustainable food systems. He emphasized three key global challenges: man-made conflicts, climate change and fragile governments as primary causes of the worsening of starvation, and projected that the pre -COVID-19 numbers of 80M – 135M people on the brink of starvation will escalate to 135M – 270M. Addressing issues with urgency will reduce mass starvation, the destabilization of nations and mass migration. Private sector efforts to help achieve food security and mitigate the environmental impact of food waste in farm to market are critical. Progress can be made through improved containment systems, storage systems and packaging.

Social Hour
Introduced by Clemson’s Dean for the College of Behavioral, Social and Health Sciences, Sustainability chef Joel Gamoran demonstrated cooking sustainably at home and eco-travel expert Richard Crawford treated attendees to virtual travel experiences to eco-destinations – tracing grits from South Carolina to Peru. More tips and virtual experiences can be found at joelgamoran.com, withhomemade.com and in Amazon Prime’s Leave No Trace series.

February 25, 2021

Lessons Across the Food Value Chain
Introduced by Clemson’s Dean for the College of Business, Deloitte Consulting’s sustainability and fresh food value chain leaders provided the framework for the Summit by highlighting trends that emerged during 2020 and trends that will continue and/or evolve in the foreseeable future. Included is the emergence of the “Contemporary Consumer” representing 40% of shoppers and characterized by an increased interest in cooking at home, with 75% willing to pay a premium for fresh food, 68% trusting instore shoppers to pick out the highest quality fresh food items and 64% valuing brand attributes. The overall outlook for 2021 is positive for consumer products and food. Revenue growth is the top priority for executives. Five ‘no regret’ moves for the food value chain in an environment of continued uncertainty include 1) resetting go-to-market strategies, 2) accelerating the shift to digital, 3) building supply chain resilience, 4) investing in tomorrow’s business foundations and 5) connecting purpose to profit as purpose becomes a driver.

Overcoming Supply Chain Disruptions in Times of Change
This panel of thought leaders from Aramark, Titan Farms, Lineage Logistics and SC Ports Authority was introduced by the Dean of Clemson’s College of Engineering, Computing and Applied Sciences. The panel discussed the challenges and opportunities they have seen during the past year with significant disruptions attributed to COVID-19, and the increased demands on logistics providers – both globally and in the Southeast where Charleston’s Ports Authority doubled capacity and is positioned to meet new demands. Titan Farms shared its strategy for diverting foods from potential waste to working with a new USDA program to provide food to those in need.

IoT: The Power of Connected Packaging
Introduced by the Director of Clemson’s School of Computing and moderated by Rabobank’s executive director for supply chains, IBM’s blockchain platform and Digimarc leaders discussed advances in technologies. These technologies can be embedded into packaging to capture data to achieve safe, secure and sustainable results – highly valued by food producers, processors, retailers and consumers.  Opportunities to engage consumers with smart technologies and a future with broad adoption of technologies in multiple tiers of the farm to consumer journey were also discussed.

Going Bananas for Circular Solutions
Caue Suplicy, co-founder of Barnana, was introduced by Clemson’s AVP of Innovation and Entrepreneurship. Caue shared the fascinating story of combining his passion for healthy food and the desire to reduce food waste to create a sound business model. Barnana has upcycled more than 100M bananas to date, while also providing economic well-being and educational opportunities in Caue’s homeland of Brazil. 

February 26, 2021

Designing and Delivering Cradle-to-Cradle Packaging Solutions
Moderated by AMERIPEN and introduced by Clemson’s Dean for the College of Agriculture, Forestry and Life Sciences, the panel included industry leaders from Charter Next Generation (films), Tetra Pak, PepsiCo and TerraCycle. To frame the discussion, AMERIPEN provided a snapshot of the greenhouse gas emissions of multiple materials vs. rates of recyclability, and also shared that the global food system accounts for 26% of environmental impact. Organized to include stakeholders from across the packaging supply chain, discussions emphasized the critical need for a cohesive approach and well-coordinated product development efforts between all stakeholders. The on-going need for clear messaging to consumers on recycling protocols and recycled content was also emphasized.

Plant, Product and Planet: A Case Study Using Sugar Cane Fiber
Innovation partners Tellus Products and Sonoco shared their roles in developing a biobased material using upcycled sugar cane fiber and assessing potential markets and customers. The key relationships and distribution plans were developed to successfully place the Natrellis product in the frozen and chilled prepared meal market. Other tableware, such as bowls and produce trays, are also being manufactured.

Advanced Recycling Practices: What the Future Holds
With an overview and introduction by the Dean of Clemson’s College of Science, this panel was moderated by Sonoco and included panelists from the American Chemistry Council, Dow, The Kraft Heinz Company and Braven Environmental. Panelists focused on linking parts of the supply chain for more effective adoption of advanced recycling – including advocacy, materials needed for end markets, scalability and compliance. Braven Environmental treated attendees to a live virtual tour of one of their facilities. Key panel takeaways – buy and use recycled products, partnerships will be required to take resulting products to market, 3rd party certifications and dependable feed stock will be essential in driving acceptance and scale up and consumer trust that collected items will actually be recycled in tandem with communicating recycled content in package will be essential to success.

From Concept to Compost: How to Successfully Launch Sustainable Packaging Innovations
Moderated by BASF and introduced by Clemson’s VP of External Affairs, this panel illustrated the collaborations and commitment necessary to successfully execute a new concept with the goal of achieving compostability. The panel drew upon the KC Chiefs Extra Yard for the Environment initiative and engaged stakeholders from Missouri Organic Recycing, Mars, Printpack and Aramark. Motivation of the market is quantified by examining the top 10 US food manufacturing companies, of which 40% have compostable goals by 2025 and that 40% represents over $99B of total US food sales. The greatest hurdle in achieving compostable food packaging is in addressing the need for high barrier materials since aluminum cannot be used. Consequently, products with lower barrier requirements are first to market in this space. The timeframe for taking a CPG concept and translating it to an actionable product is typically 18-24 months and includes extensive testing to verify the safety to the consumer and the safety of the product; incremental changes also occur during this time. Ways to advance compostability were identified as establishing clear standards and 3rd party certification and using distinctive packaging when a product is “re-introduced” in a compostable package.

When Competitors Collaborate for the Greater Good
The CEO and co-founder of Closed Loop Partners (CLP) gave the final presentation and was introduced by Sonoco’s VP of Marketing and Innovation. Remarks underscored the messaging throughout the Summit on the importance of collaborative efforts to drive innovation and maximize the impact of circular solutions. Solutions enabled by CLP funds provide the foundation for solving problems that affect entire industries, sending unified market signals and accelerating advances. Issues are typically reframed beyond short-term to longer-lasting systematic solutions.

Student Poster Presentations
Clemson students were asked to submit poster presentations conveying research related to the issues associated with each part of the food value chain, from production through transportation and all the way to recycling. Dr. Chip Tonkin, Chair of the Graphics Communications program at Clemson and Director of the Sonoco Institute of Packaging Design and Graphics, introduced the 9 students who gave an overview of their projects and answered questions from the audience.

Closing Comments
Sonoco FRESH Executive Director Anne Barr summarized the themes of the Summit, highlighting the power of partnerships and the need for collaborative efforts that engage industry and academia – including students who represent the next generation of talent that will help innovate and drive the future of sustainability. Recurring themes throughout the Summit included the need for effective communication and collaboration across aligned food value chain verticals, understanding the “contemporary consumer” and addressing consumer trust through traceability, education and establishing third-party verification of sustainability claims. Summit attendees were invited to engage with industry partners and Clemson experts in advancing the important work of optimizing the food value chain – from production to consumption – to protect food and the environment.

 

The Impact of COVID-19 on Packaging, Safety and Food Waste: Clemson CI sponsored by Sonoco FRESH

By Kristy Pickurel

The Impact of COVID-19 on Packaging, Safety and Food Waste:
Clemson Creative Inquiry sponsored by Sonoco FRESH

Mint Innovations Team
Dakota Cook, Maria Camargo, Brennan Morgan, Ana Romero*
*Team Mentor

Clemson COVID Challenge.The Clemson COVID Challenge was a summer 2020 virtual research and design opportunity for teams of undergraduates to work on problems related to the current COVID-19 situation as well as future possible pandemics. Teams of students worked with mentors to identify problems and come up with proposed ideas and solutions. In mid-June, students submitted a pitch video of their ideas and competed for the opportunity to see their projects possibly continue to implementation. Sonoco FRESH sponsored a Creative Inquiry (CI) team to look at the impact of COVID-19 on packaging, safety and food waste. Below is a summary of the team’s project and a link to the team’s poster presentation.

When COVID-19 started to spread quickly across the country in early March 2020, restaurants, bars and many other places started closing. The resulting shift in food demand, combined with a change in consumer behavior, caused a strain in the supply chain.

The CI team members performed literature reviews, interviews with corporate experts in packaging and agriculture, brainstormed potential solutions and created a 3-minute video pitch describing their proposed solution of vacuum packaging.

Vacuum packaging is a type of packaging that extends shelf life by removing oxygen and preserves quality of food and increases shelf life by eliminating growth of spoilage bacteria (aerobic bacteria). Extending shelf life reduces food waste, and the tamper evident packaging will add an additional layer of comfort and safety in consumers’ minds.

View the Team’s Poster Presentation

 

The mission of the Sonoco FRESH initiative is to have a major impact on the safety, security and sustainability of food. This means looking holistically at the food life cycle and identifying opportunities that reimagine processes, technologies and behaviors. More information on the Sonoco FRESH initiative can be found at www.clemson.edu/SonocoFRESH.